Print the Ayushman Bharat Card in Wallet Size

Under Ayushman Bharat Pradhan Mantri Jan Arogya Yojana (AB PM-JAY), eligible families can get cashless treatment at empanelled hospitals, and each beneficiary can download an Ayushman card from the beneficiary portal or the Ayushman app. The downloaded file is a PDF, usually with the card at the top of the page. Hospitals and helpdesks often ask to see the card, so a durable wallet-size print is very useful. The free Ayushman Card Cutter from Online Wala crops the card to the standard ID-card size and prepares it for PVC or paper printing in a few taps.

Features

Automatic crop box on the card area with manual drag and resize.
Optional back side box if your PDF contains one — just tick "Include back side".
Portrait (vertical) card support.
Exact 85.6×54 mm output at 300 DPI.
PVC, A4 side-by-side, A4 fold and 4×6 layouts with multiple copies.
All processing on your own device.

How to Cut and Print the Ayushman Card

Download the card PDF from the official portal or app and save it on your phone.
Tap Choose PDF and select the file. If a password is asked, enter it.
The orange box marks the front and the blue box the back. Tap Zoom to card area to check the alignment.
If a box does not sit exactly on the card, drag it to move, or drag its bottom-right dot to resize. The card ratio stays correct automatically.
Check the Front and Back previews.
Select the print type — PVC card printer, A4 side by side, A4 fold for lamination, or 4×6 photo paper — and the number of copies.
Tap Print PDF or Print now. Always print at 100% / Actual size so the card measures exactly 85.6×54 mm.

Print Layouts Explained

PVC card printer: a two-page PDF, each page exactly 85.6×54 mm. Print the front, flip the card, then print the back. A4 side by side: front and back next to each other with light cut lines; up to five rows on one sheet, which is economical for printing several copies. A4 fold: front and back touch each other so you can fold the paper and laminate it as one card. 4×6 photo paper: one or two cards on glossy photo paper for very sharp colours.

Tips for a Professional Print

Keep "Make colours slightly richer" on; downloaded PDFs often print pale. For PVC printing use inkjet-printable PVC cards and a matching card tray, let the ink dry for a minute before flipping, and do a test print on paper first to confirm alignment. On A4, use 170–200 GSM matte or glossy paper for a thicker card and laminate with a 125-micron pouch.

Printing Cards for a Whole Family

An Ayushman card is issued to every eligible member of the family. Open each member's PDF one by one and print them on A4 with copies set to 1, or use 4×6 photo paper for each card. Laminated cards last longer when carried in a wallet or a medical file.

Note on Eligibility and Use

Eligibility for PM-JAY and state health schemes is decided by the government, and the card should always be downloaded from official sources. This tool does not create or modify the card's information — it only crops and prints the card you already have. Hospitals verify beneficiaries through their own systems, typically using Aadhaar-based authentication.

For CSC Centres

Ayushman card creation and printing is a common service at CSCs. This cutter helps you deliver clean, correctly sized cards quickly, using your existing inkjet printer with a PVC tray or simple A4 paper and lamination.

Other Card Tools

Use the same method for Aadhaar, e-PAN, Voter ID, e-Shram, Ayushman and ABHA cards. If a PDF is too large to share, compress it with PDF Compress, or convert pages to images with PDF to Image.

Frequently Asked Questions

Does the Ayushman card PDF have a password?

Generally no. If your file is protected, a password box appears.

What size will the printed Ayushman card be?

The standard ID-1 size, 85.6×54 mm, the same as an ATM or Aadhaar card.

Is my card PDF uploaded to your server?

No. It is opened and processed only inside your own browser.

The crop box is slightly off. How do I fix it?

Zoom to the card area, then drag the box or its bottom-right corner dot until it matches the card edges.

Can I print several copies on one sheet?

Yes. Choose the A4 or 4×6 layout and set the number of copies.

Is this tool free?

Yes, it is completely free with no watermark.

Conclusion

With the Online Wala Ayushman Card Cutter you can turn the downloaded PM-JAY card into a neat, durable card print for every family member in minutes.

Made by

Ganesh Gavit

Owner, Online Wala

Founder of Ganesha Digital. Creates software, apps and ready-to-use templates for businesses, students and CSC/VLE operators.

Ayushman Card Cutter – PM-JAY Card Print